Magnus aluminium composite bus flooring consists of treated hardwood and five bar 1.5mm thickness aluminium sheet pressed in 3500 tonne capacity hot press by hot cold process. It is a composition of high densified product, unsaturated polyester resin and high degree polymer phenolic resin.

Application: Buses deck, heavy automobile floor, paneling, seats, back rest of seats. It can be used for sound proofing, reduction in temperature & vibrations.

Adhesive:
  • BWP grade
  • Unsaturated polyester resin with cobalt and celerator spread at all four side of aluminium sheet up to 4" wide.


Thickness: 9 to 12 mm

Weight: 33 & 36 Kg in 12 mm, 38 & 44 Kg in 15 mm

Sizes: 8×4 feet

Al. sheet thicknesses: 0.8 mm to 1.5 mm

Density: 0.845 to 1.00 gm/cm3

ALUMINIUM COMPOSITE BUS FLOORING

Plywood Paneling


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TECHNICAL SPECIFICATIONS
  Dimensions BIS Requirements Observation Values
1 Length
2440 + 6
- 6
2442mm
2 Width
1220 + 3
-0
1222mm
3 Thickness 12mm 12.10mm  
4 Squareness 2mm/1000mm 0.55mm
5 Edge Straightness 2mm/1000mm 0.50mm
6 Workmanship & finish Clause 7 Satisfactory
  Physical Properties
7 Moisture Content --- 7.80%
8 Bond Quatlity Test
Boiling - Drying @ 60+_2°c
4 Hrs. - 20 Hrs.
Third Cycles
a) No Visible delamination glue line and plywood face & aluminium sheet
b) No forcible separation and fibre should be adhered with metal sheet
Satisfactory
Satisfactory
9 Static Bending Strength

Along the grain M.O.E.

Across the grain M.O.E.

Along the grain M.O.R.

Across the grain M.O.R.
Avg. -7500N/mm²
Ind. - 6700N/mm²
Avg. - 4000N/mm²
Ind. - 3700N/mm²
Avg. - 50
Ind. - 46
Avg. - 30
Ind. - 27
15830.24N/mm²
9560.72N/mm²
14054.40N/mm²
8480.23N/mm²
102.84N/mm²
70.95N/mm²
95.40N/mm²
60.20N/mm²
10 Tensile Strength Along - 95MPa
Across - 95MPa
112 MPa
103 MPa
11 Cross breaking Strength Along - 1300/kg/cm²
Across - 1200/kg/cm²
1400/kg/cm²
1267/kg/cm²
12 Glue Strength Along - 2200 N
Across - 2000 N
4235 N
3915 N
13 Impact Strength Along - 70/kg/cm²
Across - 70/kg/cm²
115 kg/cm²
105 kg/cm²